A factory floor you can finally see in full.
A precise 3D digital twin of your plant — connected to live data, accessible to every team, and built to cut the downtime, travel and guesswork that out-of-date drawings cost you.
Planning and supporting work on the plant floor costs more time and downtime than it should.
Drawings that don't match realityReconfiguring a line needs an accurate picture of what's already there. Most plants rely on as-built drawings that haven't been updated in years.
Every problem means a site visitWhen a vendor or specialist engineer needs to assess an issue, they travel in — which can mean shutting down part of the line before any work even begins.
Asset records drift from the truthTracking assets across a large facility is hard. Equipment moves, new items arrive, and the paper record slowly diverges from what's actually on the floor.
One accurate twin. Every plant-floor job, easier.
The same capture works across planning, maintenance, asset management and safety.
Accurate layout & reconfiguration
Plan line changes and new equipment placement from the model — not from out-of-date drawings.
Remote engineering support
Share the plant twin before a vendor travels. Many scoping trips become unnecessary.
Asset location & tracking
Tag machinery and equipment inside the model, with live sensor data pinned in place. Locate any asset in seconds.
Safety & documentation record
A timestamped visual record supports risk assessments, maintenance planning and regulatory documentation.
Live data, pinned to the machine it came from.
Where the digital twin stops being a record and starts driving decisions.
Contextual asset interfaces & predictive maintenance
Telemetry is only useful if a technician can trace it to a place. A flat dashboard flagging an overheating bearing or a pressure drop still leaves the team hunting across the floor — and that costs uptime.
We link live sensor data directly to the photorealistic model. Maintenance engineers pull up the physical location, visual orientation and component schematics before opening a single safety cage.
Most providers hand you a static tour and walk away. RealityLayer Live is different — we capture the twin, connect it to your live data, and build the bespoke tools your teams actually need to act on it.
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Live IoT integration
Connect real sensor feeds — temperature, vibration, occupancy, RPM — directly to the assets in your twin.
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Bespoke programming
Custom dashboards, guided workflows, asset panels and integrations — built to your exact operational need.
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Full-service delivery
Strategy, capture, integration and ongoing support from one team — no reseller chain, no handoffs.
The business case for digital twins in manufacturing.
Independent industry research consistently shows measurable impact across plant engineering and operations.
Figures reflect published industry research and benchmarks, not RealityLayer's own client results. Outcomes vary by facility, sector and implementation.
From scan to strategy in days, not weeks.
Consultation
We map out where a digital twin fits your facility and what outcomes matter most.
Capture
A single on-site session with the Matterport Pro3 — minimal disruption to operations.
Processing
Floor plans, measurements and the interactive model delivered within 24 hours.
Ongoing access
Managed hosting keeps your digital twin live and shareable for as long as you need it.
A real digital twin, live.
Dekzeilenplus factory, the Netherlands — a newly built facility scanned for as-built documentation, layout planning and partial subletting, 2025. Read the full case study →
Supporting every team on the plant floor.
One twin, many jobs — each team gets the view and tools that matter to them.
Plant & operations directors
Multi-site visibility, OEE preservation and master operational planning.
Maintenance & reliability
MTTR reduction, context-driven asset diagnostics and CMMS/EAM tracking.
Process & manufacturing design
Retooling projects, cellular layouts and brownfield machinery line-ins.
EHS & compliance
Spatial safety onboarding, interactive lockout mapping and zone audits.
Continuous improvement
Workflow mapping, waste eradication and spatial ergonomics studies.
Intralogistics & staging
Replenishment paths, AGV navigation limits and buffer-zone layouts.
Before RealityLayer: enterprise Matterport, globally.
Professional background — not RealityLayer's client portfolio.
Large-scale industrial digital twin programmes across manufacturing and facilities sites — technical rigour that carries into every RealityLayer scan.
Enterprise scanning at one of the world's most visited brand experiences — capturing a space so it becomes a genuine first impression.
Strategic work on how immersive 3D tours reduce booking hesitation — insight that shapes our approach to every hospitality client today.
Ready to see what's possible?
Book a consultation and we'll map out where a digital twin fits your facility — no commitment, no public price list, just a conversation about your space.